Our Custom Non-Standard W75Cu25 Tungsten Copper Round Bars and Discs are precision-engineered to meet specialized customer dimensions, drawings, and high-stress application requirements. Manufactured through advanced powder metallurgy (pressing, high-temperature vacuum sintering, and copper infiltration), the W75Cu25 alloy (75% Tungsten, 25% Copper) offers high density, superior thermal arc resistance, and exceptional mechanical hardness coupled with high electrical conductivity.
These custom-machined short round bars and thick discs feature a fine surface finish, uniform microstructure, and precise dimensional control, making them ideal for EDM sparking electrodes, heat dissipation substrates, high-voltage arcing contacts, and resistance welding tooling.
Material Grade: W75Cu25 / W75/Cu25 (75% Tungsten, 25% Copper)
Manufacturing Process: Isostatic Powder Metallurgy Sintering & Vacuum Copper Infiltration
Density: Approx. 14.50 g/cm3
Hardness: Approx. 190 - 210 HB
Conductivity (IACS): Approx. 38% IACS
Thermal Conductivity: Approx. 200 - 220 W/(m-K)
Custom Capabilities: Precision lathe turning, surface grinding, centerless grinding, wire EDM, drilling, and polishing according to 2D/3D customer drawings (PDF, CAD, STEP).
Parameter | Custom Specification / Capability |
Alloy Composition | W75Cu25 (75% W / 25% Cu) |
Form Factor | Non-Standard Short Round Bar, Thick Disc, Cylinder |
Diameter Range | Custom diameters available upon request |
Height / Thickness | Custom cut-to-length and precision ground thickness |
Machining Tolerance | Up to +/- 0.005 mm (Per drawing specs) |
Surface Quality | Fine turned, ground, or mirror polished (Ra 0.4 - Ra 1.6) |
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